The Engine Research Building (ERB) supports research in all aspects of engine development, providing superior testing of turbomachinery, aerodynamics flow, physics, aeropropulsion heat transfer, mechanical components, and combustor facilities.
The Engine Research Building (ERB) is the largest and most adaptable test facility complex at Glenn, with 152,235 square feet of floor space housing more than 60 test rigs. Most aspects of engine development can be studied here with numerous facilities specializing in turbomachinery, tribology, flow physics, combustion, aerochemistry, mechanical components, and heat transfer.
Fundamental and applied research is conducted in the following test facilities:
- Compressor and turbine research is conducted in the turbomachinery facilities to advance new technology for components of aeronautical gas turbine engines. Glenn Research Center is NASA’s Center of Excellence in turbomachinery.
- Advanced lubricants, oil-free bearings and other components are tested in the tribology facilities to develop clean, fuel-efficient engine technologies requiring less maintenance.
- Work to develop and validate computational fluid flow codes, and the subsonic to supersonic flow physics phenomena fundamental to ducted wall-bound flows is conducted in the aerodynamic flow physics
- The combustion processes of aeronautical gas turbine engines, including chemical reactions and combustion flow physics to develop gas turbine combustor technology, is conducted the combustion and aerochemistry
- Components for gas turbine engines, rotorcraft, space propulsion, and space mechanisms are developed in the mechanical components
- Gas path heat transfer with an emphasis on advanced materials is explored in the aeropropulsion heat transfer facilities.
Width: 152,235 square feet of floor space and housing more than 60 test rigs, the massive Engine Research Building (ERB) is the largest and most adaptable test facility complex at NASA’s Glenn Research Center. Almost half of the rigs support aeronautics programs in four general areas of research — turbomachinery, combustion and aerochemistry, aeropropulsion, and aerodynamic fluid flow.
Engine Research Building Rendering:
|Name||Engine Research Building|
|Testing Capabilities||Aerodynamic Flow Physics, Aeropropulsion Heat Transfer Combustion, and Aerochemistry Mechanical Components Tribology Turbomachinery|
- The Engine Research Building (ERB) has over 60 test rigs supporting research in all aspects of engine development.
- The ERB provides superior testing of turbomachinery, aerodynamics flow physics, aeropropulsion heat transfer, mechanical components, and combustor facilities.
- There are 15 combustor and aerochemistry technology test facilities and laboratories. Fundamental and applied research is aimed at advancing the technology of the combustion processes of aeronautical gas turbine engines and advanced space transportation concepts.
- The ERB has 10 turbomachinery facilities and laboratories that specialize in conducting fundamental and applied research aeronautical gas turbine engines.
- There are seven aerodynamic flow physics technology facilities which conduct research advancing the understanding of subsonic to supersonic flow physics phenomena fundamental to ducted wallbound flows.
Eleven turbomachinery facilities and laboratories are located in the ERB. Fundamental and applied research to advance compressor and turbine component technology for aeronautical gas turbine engines is conducted in the facilities. Both axial- and radial-type machinery are studied. Research is focused on improved understanding of steady and unsteady aerodynamics, flow physics, and modeling and advanced numerical flow code development and validation. Research experiments utilize advanced instrumentation systems such as hot-wire anemometry and laser diagnostics where detailed flow data is obtained on a nonintrusive basis.
- CE-18– Small Engine Components Compressor Test Facility
- SE-17– Wave Rotor Experiment Test Facility
- W-1A– Low Speed Compressor Facility
- W-5B– Transonic Oscillating Cascade Facility
- W-6A– Warm Core Turbine Facility
- W-7– High Speed Multistage Compressor Facility
- W-8– Single-Stage Axial Compressor Facility
There are fifteen combustor and aerochemistry technology test facilities and laboratories within the ERB. Fundamental and applied research is aimed at advancing the technology of the combustion processes of aeronautical gas turbine engines and advanced space transportation concepts. Research is focused on providing improved understanding of chemical kinetics of reacting flows, heat transfer phenomena, advanced high-temperature materials, low NOx combustion, and code development and validation.
- CE-5B-1– Sector Combustor Studies Test Facility (Laser Diagnostics)
- CE-5B-2– Flametube Combustor Studies Test Facility (Laser Diagnostics)
- CE-9B-A– High Temperature Sector Injector Test Facility
- CE-9B-B– High Temperature Flametube Injector Test Facility
- SE-5– High Pressure Gaseous Burner Laboratory
- SE-11– Particulate Aerosol Laboratory
- SW-21 Stand-1– Advanced Subsonic Combustor Rig (ASCR)
- SW-22 Stand-2– Advanced Subsonic Combustor Rig (ASCR)
Flow Physics Facilities
Eight aerodynamic flow physics technology facilities are located in the ERB. These facilities are used to conduct research advancing the understanding of subsonic-to-supersonic flow physics phenomena fundamental to ducted wall-bound flows. Research involves the development, assessment, and application of computational fluid dynamics tools for ducted flows, and for the acquisition and analysis of experimental measurements of flows in inlets, ducts, and nozzles. Typically, testing is performed to define basic flow properties, to predict and validate component performance, and to investigate specific phenomena including shock systems, boundary layers, bleeds, diffusion, separated flows, heat transfer, cooling, spillage, acoustics, and stability.
- 1 NW– 1×1 Supersonic Wind Tunnel
- CE-12– Probe Calibration Laboratory
- CE-22– Advanced Nozzle Test Facility
- CW-13– 20 by 30 inch Low Speed Wind Tunnel
- CW-17– Free Jet Facility
- W-1B– Internal Fluid Mechanics Facility
- W-6B– 15 by 15 Centimeter Supersonic Wind Tunnel
Heat Transfer Technology
Six aeropropulsion heat transfer technology facilities are located in the ERB. These facilities provide testing capability for experiments to advance fundamental understanding of the heat transfer process and to contribute to the predictive capability for heat transfer in aeronautical and space propulsion systems. Research in these facilities centers on gas turbine-related heat transfer with special emphasis placed on gas path aero/heat transfer.
- CW-7– Boundary Layer Transition Tunnel
- CW-22– Transonic Turbine Blade Cascade Test Facility
- SW-2- Transition Duct Heat Transfer Tunnel
- SW-6– Turbomachinery Heat Transfer Tunnel
- W-5A-2– Heat Transfer Tunnel and Probe Calibration Rig
- W-5A-33-D Subsonic Tunnel
The ERB facility consists of many different test cells. The test cells are categorized into four broad areas:Turbomachinery,Flow Physics, Combustors, andHeat Transfer. The test cells in each look at different aspects of these areas. However, the data acquisition system in each test cell consists of two basic components, which are the same for all test cells – an analog steady state acquisition system and a pressure measurement system. In addition, a portable transient data acquisition system can be provided upon request.
- Analog Steady State Data System – Escort
Escort, the analog steady state data acquisition system, uses a DEC Alpha microprocessor to provide:
- An X window base system
- Real time on-line acquisition of analog signals
- Conversion of raw 10 Hz filtered digitized Neff data to engineering units
- Computed performance calculations, which can be displayed in a variety of tabular and graphical formats
- Limited checking on all selected channels
- 1 second update rate
Escort can stand alone to meet all secure test requirements or it can be connected to a central processing cluster, which facilitates software application development, downloading of software, uploading and storage of facility tables, post processing of data and transmitting of data to a data collector for archival storage. Please see the Test Cell (listed below) you are interested in to find out the unique characteristics of the ESCORT system in that test cell.
- Pressure System
ESP is an off the shelf electronically scanned pressure system. The system consists of numerous 32 port, rack mounted modules from +/-2.5 PSID to +500 PSID, located outside the test chamber. Each module has a check pressure to assure the module is performing correctly and can be calibrated in place using up to 5 highly accurate calibration pressures to maintain the overall system accuracy of +/-0.05% of range. This calibration is performed every 2 hours.Please see the Test Cell (listed below) you are interested in to find out how many channels and what ranges of ESP modules are typically provided for that test cell.
- Transient Data Systems
While ERB test cells do not have dedicated transient data systems, a portable system can be made available. The transient data system provides multi-channel high speed digitized acquisition of rapidly changing cyclic or non-periodic impulse type events. A typical portable system consists of:
- A front end of aliasing filters
- The ability to off loading the data by FTPing, in near real time, to either one of our computers or yours for post processing
- Up to 64 channels with a 16 Bit A/D per channel
- Throughput of a minimum of 800 Kilo samples per second
Engine Research Building (ERB)
Facility Manager: Gwynn Severt
Test Facility Management Branch
Branch Chief: Deborah L. Waters
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